Original
By certification 
1. Project Overview
Raw material |
Fresh mango |
End product |
Mango pulp, mango pure single strength and double strength |
Processing capacity |
From 20 T/day to 1500 T/day |
Juice Efficient input |
65% raw fruit (55% as waste, peels and seeds),depends on different variety |
End product package |
in aseptic bag (200L,1000L) or Frozen |
Product consistency |
14-16Brix as puree, 28-32Brix as concentrated puree |
Output |
Can be calculated |
2. Products description
Mango Pulp is prepared from selected varieties of Fresh Mango Fruit. Fully matured Mangoes are harvested, quickly transported to the fruit processing plant, inspected and washed. Selected high quality fruits go to the controlled ripening chambers; Fully Ripened Mango fruits are then washed, blanched, pulped, deseeded, centrifuged, homogenized, concentrated when required, thermally processed and aseptically filled maintaining sterility. The preparation process for mango pulp processing line includes cutting, de-stoning, refining and packing. In case of aseptic product the pulp is sterilized and packed in aseptic bags. The refined pulp is also packed in cans, hermetically sealed and retorted. Frozen pulp is pasteurized and deep-frozen in plate freezers. The process ensures that the natural flavour and aroma of the fruit is retained in the final product.
Mango Pulp/Concentrate is perfectly suited for conversion to juices, nectars, drinks, jams, fruit cheese and various other kinds of beverages. It can also be used in puddings, bakery fillings, fruit meals for children and flavour for food industry, and also to make the most delicious ice creams, yoghurt and confectionery.
Different package for juice product:
3. Process flow
4. Key machines’ description:
Key machines |
Descriptions |
|
Bucket Elevator |
1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal. |
|
Air-blowing washing machine |
1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
Mango nylon brushing and spraying cleaning |
1.Multi-pieces tapered brush rollers, friction the top and surface of the material at the same time.Staggered adjacent hair rollers run their own,fruits can be rotated 180 degrees.Full friction cleaning materials, no material stockpiling 2.With spray cleaning and water cycling system |
Mango sorting machine |
Used in the sorting and conveying of mango, tomato, guava etc. To select the defective fruit out and put them into the middle conveyor, then go to the waste conveyor. Smooth roller conveying make the fruit rotate along with the forwarding, which will generally avoid the choose negligence |
Mango Peeler and destoner |
Used for peeling and removing the core of mango. with several advantages as compact structure,energy saving,high production capacity, wide range of applications etc. The machine is made of high quality stainless steel, in line with food hygiene standard, can be used individually or connected in a processing line. |
Pre-heater and enzyme deactivation machine |
Used for pre-heating,deactivating enzyme and Pasteurizing of crushed products.;Adjustable temperature control and automatic return flow function. |
double-stage pulper and refiner |
Big capacity and stable performance. High rotating speed with 1470 rpm. Easy to operate and change the sieves. The size of sieve can be customized |
Vacuum deaerator |
Used in degassing the mango pulp in vacuum to prevent the oxidization and turning brown, and remove the gas attaching on the suspended particulates.Help to improve the product looking and reduce bubbles for following steps |
Tubular sterilizer |
1.Heat the pulp by superheated water till the sterilizing temp and hold the product under the temp for sterilizing the product ,then cool down into filling temperature by cooling water or chilled water 2.Auto backtrack if not enough sterilization |
|
Mango pulp aseptic filling machine |
1.Applicable to aluminum foil （Bag-in-drum&Bag-in-box）compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available |
5.Related machines’ pictures:
6.Features
Mango pulp processing line can handle fruits with similar characteristics, such as pineapple, which can be cleaned by multi-stage bubbling and brush.
The mango was treated by peeling and nucleating beating machine, which can remove the peels and stones from the pulp
Low temperature vacuum concentration ensures flavor substances and nutrients, and greatly saves energy.
The material contact part of the system is made of 304 stainless steel, which fully meets the requirements of food hygiene and safety.
7. History project site view :
http://www.shjumpmachine.com/
